Aluminum Casting
Aluminum Gravity Die Casting Components with Heat treatment, Shotblast, Painting & Machining
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Heat Treatment Process
We Provide Quality Heat treatment Solutions for Aluminum in Coimbatore
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Painting & Machining
We are Specilaized in Machining and Painting for Aluminum in Coimbatore
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About
Alucast Foundry
Alucast Foundry, established in 2022, specializes in manufacturing high-quality aluminum gravity die casting components. Our comprehensive in-house capabilities include heat treatment, shot blasting, painting, and precision machining to meet diverse industry requirements. We also excel in tool making, designing and producing high-performance dies for casting applications. With advanced technology and a skilled workforce, we ensure superior product quality and reliability.
We at Alucast Foundry work to provide end-to-end solutions that allow our customers to realize product ideas into fully developed components with on-time delivery and cost-effective
Progress
Our Milestone
2022
Alucast Foundry started as a proprietorship concern to manufacture Aluminum Gravity Die Casting.
2023
We increased our furnace capacity from 150 Kg & 200 Kg to 250 Kg and 350Kg respectively.
2024
We have successfully started delivering components with precision machining, ensuring high-quality standards.
2025
we Implemented the Quality Management System & got ISO-9001-2015 Certified.
Services
Featured Services
Aluminum Casting
Aluminum casting is the process of pouring molten aluminum into a mold to create a desired shape, followed by cooling and solidification.
Heat Treatment
Heat treatment is a controlled process of heating and cooling metal to alter its mechanical properties, such as hardness, strength, and ductility.
Shot Blasting
It is a surface treatment process that uses high-velocity abrasive particles to clean, smooth, or prepare the metal for finishing.
Machining and Painting
Machining for aluminum involves cutting, drilling, or shaping the metal to precise dimensions, while painting provides a protective and aesthetic coating.
Tool Making (Die)
Tool making for aluminum die casting involves designing and manufacturing precision molds (dies) that shape molten aluminum.
Resources
Infrastructures
MELTING FURNACE
We have two furnaces that can both melt and hold aluminum for casting. One furnace has a capacity of 250 kilograms, while the other can hold 350 kilograms. These furnaces help in maintaining a steady supply of molten aluminum for production. The melting process ensures that the aluminum reaches the right temperature for casting. Once melted, the metal stays in the furnace at a controlled temperature. This prevents it from cooling down too quickly before being poured into molds. The furnaces improve efficiency by reducing the need for frequent reheating. With these, we can produce high-quality aluminum castings consistently.
CASTING POURING AREA
The casting pouring area in Alucast Foundry is a critical zone where molten aluminum is carefully transferred into pre-heated molds to form high-quality gravity die cast components. This area is designed to maintain strict temperature control to ensure uniform filling of the die cavity, minimizing defects like porosity and cold shuts. Operators follow precise pouring techniques to achieve consistent metal flow, reducing turbulence and ensuring optimal material properties. Safety is a top priority, with protective gear and controlled environments to prevent accidents from molten metal handling. The pouring ladles are regularly maintained to avoid contamination and ensure smooth pouring operations.
CUTTING AREA
The cutting area is equipped with a large bandsaw cutting machine, capable of cutting castings up to 2.5 feet in width. This high-capacity machine ensures precise and efficient cutting, minimizing material waste and improving productivity. It is designed to handle heavy-duty aluminum castings with smooth and accurate separation of excess material. The robust blade system allows for consistent performance, reducing manual labor and improving workflow. Safety features such as operator shielding and controlled cutting speed ensure a secure working environment. This cutting setup plays a vital role in preparing castings for further machining and finishing processes.
FETTLING AREA
The fettling area is equipped with a belt grinding machine and multiple angle grinders for efficient casting fettling. The belt grinding machine ensures smooth surface finishing by removing excess material and sharp edges from the castings. Angle grinders provide flexibility for detailed fettling, allowing operators to reach complex areas with precision. These machines help improve productivity by reducing manual effort and enhancing the quality of finished components. Safety measures, including protective gear and dust extraction systems, ensure a secure working environment. This setup plays a crucial role in refining cast components before further processing.
Contact
Get Quote
Address
346/1a, Gandhi Nagar, Irugur post, Coimbatore – 641103
Call Us
+91 73732 06622
Email Us
sales@alucastfoundry.com
